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Packaging protects products and enhances convenience. Rollstock, a flexible material in roll form, is widely used to create pouches, bags, and wrappers across industries like food, beverages, and pharmaceuticals. Its affordability and versatility make it a popular choice.
There are various types of rollstock, such as rollstock paper and rollstock film. Both have certain perks which do vary based on the product you have. Knowledge of rollstock enables businesses to work more efficiently and have fresh products.
In this blog, we will tell you about what is rollstock packaging, how it works, and why it is beneficial. We will also be covering other variations and the way they are put to use in industries. Let’s begin!
What is Rollstock?
Rollstock is a roll of flexible material, similar to paper or a foil. It is used in machines to create and seal packages. Unlike pre-manufactured bags, rollstock allows for on-demand packaging. This reduces waste and increases efficiency. It is common in the food industry and used for many everyday products.
What are the rollstock materials? How is it packaged? Let’s find out.
What is Rollstock Packaging?
Rollstock packaging employs big rolls of film, paper, or foil. The material is fed to a machine that makes it into pouches. The pouches are filled with the product, sealed, and cut apart into one-package units. Chip bags are an example. They are made in bulk, filled, sealed, and cut up before being packed into cartons. It is an efficient, quick process and ideal for large-scale production.
The Rollstock Process Unveiled, Product Protection Of The Finest.
The rollstock material is unwound from a large roll and then fed into the packaging machine later on.
- Forming: The material is formed into a pouch or wrapper.
- Filling: The product, such as food, liquid, or powder, is dispensed into the formed package.
- Sealing: The top of the pouch is sealed to secure the contents.
- Cutting: Individual packages are separated from the rollstock.
Now, here are the benefits of roll stock packaging:
Benefits of Rollstock Packaging:
Rollstock packaging is a cost-effective method compared to pre-formed pouches or rigid containers.
- Customization: Facilitates high-quality printing for brand and product information.
- High-Speed Production: Best suited for mass production, enhancing efficiency.
- Versatility: You will find them in industries all the way from food to cosmetics.
- Conveniently integrated in the ready-to-eat foods.
What is Rollstock Paper?
Rollstock paper is a big roll of paper utilized for packaging. The paper is used along with plastic or foil to offer stronger protection to products. This packaging is more breathable, and is a better eco-friendly alternative than plastic.
It is usually used for dry food such as cereal, snacks, and grains. Though it is mostly used in daily products, individuals rarely notice it.
Applications:
The following are industries where you will rollstock paper being used:
- Dry foods that can be anything from cereals to whole grains.
- Green and safe packaging for eco-conscious brands.
- Non-food products requiring a paper-based protective layer.
So now, let’s talk about its properties.
Properties:
- Moisture Resistance: Often laminated or coated so there is no damage due to moisture.
- Breathability: Suitable for packaging items needing airflow.
- Sustainability: Did you know a rollstock paper could be biodegradable too?
What is Rollstock Film?
Rollstock film is a flexible roll of plastic or foil film utilized for packaging. It uses materials like polyethylene, polypropylene, polyester, or metalized foil. Rollstock film is popular because it safeguards products and maintains freshness.
It keeps the moisture and light away so your actual product doesn’t spoil. This quality makes it a great contender for food and medicine where product safety is of importance. Rollstock film is strong, tear-resistant, and puncture-resistant. So, it is an ideal option for heavy or delicate products.
Properties:
- Barrier protection
- Durability
- Printability.
Type Of RollStock Films:
- Mono-layer films
- Multi-layered films
- Metalized films.
Used In Industries:
- Food packaging
- Cosmetics
- Pharma.
Advantages of Using Rollstock for Packaging
Talking about fair advantages of a rollstock, here is what you need to know about it.
Cost-Effectiveness
Roll stock packaging uses large rolls instead of pre-made containers to save money. This cuts down on production costs as well as the wastage of materials.
Flexibility
It applies to most industries, such as food, beverages, and healthcare. It can wrap various shapes and sizes, thus being an adaptable method.
Environmental Advantages
Some rollstock materials are recyclable or sourced from eco-friendly sources. This is done to cut waste and save the environment.
Customization
Rollstock enables brands to incorporate special designs, logos, and product information. This makes products more distinctive on the shelf.
Efficient Production
The roll format allows quick packaging. This saves time and increases efficiency.
Rollstock Packaging Features
These flexible packaging solutions can fit any type of product you have. They may have small or big holes (perforations) to allow air in and out. This maintains food freshness. You will rollstock packaging in three different layers: single, 3, and 5 layer forms. Each layer offers a different degree of protection.
You can use the film to print high quality images of your logo or other company info. Also, these custom packaging solutions are in line with your sustainability goals.
Lamination Options for Rollstock Packaging
Lamination combines plastic, paper, and foil to give strength to regular packaging. Less solvent lamination helps reduce environmental impact and outperforms emissions. Metalized film enhances high barrier properties that improve the overall packaging toughness.
Choosing the Right Rollstock Packaging
Are you not sure which type of rollstock packaging is right for your business? Follow these tips:
- Select packaging depending on what you are shipping (e.g., food, liquids).
- Use products that repel moisture, air, and light.
- Choose plastic, paper, foil, or a combination depending on your requirements.
- Apply strong materials on heavy or breakable products.
- Select recyclable or sustainable choices.
- Establish a balance between price and quality.
Rollstock Packaging vs. Pouches
| Feature | Rollstock Packaging | Pouches |
|---|---|---|
| Cost | Cheaper for large quantities | More expensive to produce |
| Speed | Faster – Ideal for big batches | Slower – Takes more time |
| Customization | Easy to print logos and designs | Limited design options |
| Material | Uses less material, less waste | Uses more material |
| Strength | Stronger with multiple layers | Durable, but fewer layers |
| Eco-Friendly | Can use recyclable materials | Harder to make sustainable |
| Use | Works for many products | Best for specific items |
| Shelf Life | Better protection from air/moisture | Good protection, but less durable |
Rollstock Packaging in the Flexible Packaging Market
Flexible packaging is 19% of the overall packaging industry and is increasing by 3.9% annually. Rollstock packaging is owed for this growth because they are affordable.
Flexible packaging films from rollstock are widely used by businesses due to their lightness, product protection, and ability to be tailored to suit individual needs. It is widely used in food, pharmaceutical, and home products industries.
Conclusion
Boost your packaging efficiency with rollstock! This cost-effective solution offers flexibility, customization, and sustainability benefits, helping businesses streamline processes, cut costs, and enhance product protection. Whether you choose rollstock paper or film, it’s the smart choice for meeting diverse industry needs. Ready to upgrade? Contact us today!
